Bulk Pro Systems

Company Overview

Based in Ham Lake, Minnesota, Bulk Pro Systems has built a strong reputation for practical and reliable bulk handling products. Established by industry professionals, the company focuses on durability, competitive pricing, and responsive customer support. Its solutions help avoid downtime and improve safety in material transport systems.

Continuous and Point Level Detection

Bulk Pro provides both continuous and point-level measurement solutions for bins, silos, and tanks:

• Insert-A-Cell (PLR‑100): A strain-based continuous level system that measures vessel weight changes, offering accurate level monitoring unaffected by bridging, dust, or product density.
• Microwave Point Level (BPR61/BPT61): Non-contact detection ideal for challenging environments, capable of penetrating wall buildup and heavy dust.
• Rotary Paddle (BMRX/PL series): Cost-effective mechanical switches for high-low level detection in bulk solids with explosion-proof housings available.

Conveyor Safety Switches

To protect conveyor operations, Bulk Pro offers:

• Pull Cord Switches (SS‑2C, SS‑3): Cable-actuated emergency stops in die-cast, IP67 enclosures, with manual reset and CSA/CE approvals.
• Belt Misalignment Switches (BM‑2C, BM‑3): Dual-contact units that trigger alarm and shutdown at predefined belt deviation angles.
• Position Switch (PS‑2C): Tripper position sensors for indexing applications on conveyors and stackers.
• Belt Damage Detector (BD‑3): Cable-based sensor detecting belt cuts or tears to initiate emergency stop.

Speed Monitoring Devices

Bulk Pro Systems offers robust solutions for conveyor motion detection:

• Magnetically Coupled & Proximity Speed Switches: Provide discrete or 4-20 mA outputs with quick setup and non-contact operation.
• Electronic Speed Monitors (PL‑72‑115, PL‑60): Microprocessor-based devices capable of detecting over-, under-, and zero-speed conditions with relay and analog outputs.

Belt Scales

The company’s belt scale systems allow continuous measurement of material flow. Options range from single-idler to multi-idler scales, with accuracy between ±1% and ±0.125% of material weight. They integrate weight and belt speed data for precise mass flow reporting.

Tramp Metal Detectors

Bulk Pro Systems supplies metal detectors to identify ferrous and non-ferrous tramp metal on moving conveyor belts. Models include:

• Model 50: Compact unit with swing‑away antenna for easy belt access.
• Model 100 and 5500E1: High-sensitivity detectors, capable of identifying small metal pieces in heavy-duty conveyor systems.

Certifications and Industrial Applications

Bulk Pro Systems products hold CE and CSA approvals, with explosion-proof options for classified locations. Their solutions are widely used in mining, aggregates, utilities, forestry, food processing, cement, and material handling sectors.

Conclusion

Bulk Pro Systems delivers end-to-end bulk handling solutions—from level measurement and belt scales to safety switches and metal detection. With durable construction and industry-grade accuracy, their products enhance operational safety, regulatory compliance, and system uptime.